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DAF (Dissolved Air Flotation) SYSTEM

  • Textile Industry/Dying industry
  • Dairy industry
  • food industry
  • Meat & Beverages Industry
  • Leather Industry
  • Chemical/Pharma Industry
  • CETP/CSTP
  • Pulp & paper Industry
  • Leachet industry
  • Steel industry
  • Petrochemical Industry

Leading Manufacturer of DAF system in INDIA.

robust DAF

DAF System Working Principal

In the dissolved-air flotation system, a liquid stream saturated with pressurized air is forcefully added to the flotation unit where it vigorously mixes with the incoming feed. As the pressure returns to the atmosphere, the dissolved air forcefully comes out of the liquid, forming fine bubbles that forcefully bring fine particles with them. These forcefully rise to the surface and are then forcefully removed by a skimmer.

​What is DAF System ?

Dissolved air flotation (DAF) is a proven and effective physical/chemical technology that has been utilized to treat a variety of industrial and municipal process and wastewater streams. DAF systems have been widely adopted for the removal of oils & greases and suspended solids with several treatment goals in mind, including product recovery and reuse, pretreatment to meet sewer discharge limits, reduction of loading on downstream biological treatment systems, polishing of biological treatment effluent, and thickening of biosolids.

DAF Applications

               

One of the most common DAF applications is for the pre-treatment of industrial wastewater to remove suspended solids, oils, and greases before discharge into a municipal sewage or biological treatment system. For instance, an industrial discharger may utilize a Pretreatment DAF to meet specific limits for oil and grease and/or suspended solids set by industries and government municipalities (e.g., to meet a discharge limit of 100 mg/L O&G, etc.). In some cases, an industry may need to use a Pretreatment DAF to eliminate contaminants (e.g., product solids, oils and greases, heavy metals, etc.) that would adversely impact a downstream biological wastewater treatment system.

In most instances, the wastewater contaminants need to be chemically flocculated for the floatation system to remove them. Pretreatment DAF is extensively deployed in almost every industry and has proven to be highly effective in removing biological solids from wastewater streams. Some of the advantages over traditional gravity clarification systems include a smaller footprint and faster implementation, higher sludge solids content (4%TS vs. 1%TS), resulting in a considerably lower sludge volume, the ability to handle bulking solids that tend to float, and more reliable effluent quality.

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Where and Why DAF?

DAF is a water treatment process that removes impurities from wastewater in various industries. Advantages include a reduced footprint, lower compliance costs, high efficiency, high-quality treated water, and increased rates of water reuse. The process is highly effective, removing up to 99% of impurities, and produces less waste and requires less maintenance than traditional methods. DAF systems can be easily integrated into existing wastewater treatment plants, making them cost-effective.

What is DAF?

Dissolved air flotation clarifies wastewater by dissolving air in the wastewater under pressure, releasing the air in a flotation tank, and causing tiny bubbles to adhere to suspended matter, causing it to float to the surface where it can be removed by a skimming device. Coagulant/flocculants are added to improve solids removal by encouraging suspended solids and colloidal particles to clump together.

Applications of  DAF

DAF technology is widely used in industries such as

  • Textile
  • desalination,
  • food and beverage,
  • paper and pulp,
  • mining,
  •  oil and gas,
  •  wastewater treatment.

DAF removes contaminants from seawater in desalination plants and from food and beverage production wastewater. It removes ink and solids from wastewater in paper and pulp production and minerals in mining. In oil and gas production, it separates oil and water.

For more information on DAF’s applications, don’t hesitate to contact us.
  • Advantages and Benefits of Dissolved Air Flotation DAF

DAF technology offers high removal efficiency, flexibility, and a small footprint compared to other wastewater treatment processes. It can remove up to 90% of contaminants and treat a wide range of wastewater types. DAF systems require less space than other processes and yield sludge at 5% dry solids content. High-intensity DAF is used to pre-treat seawater against algal blooms. A mixed buffer tank is recommended to avoid downstream process problems caused by variable sludge solids content and for degassing DAF sludge.

  • Disadvantages of Dissolved Air Flotation (DAF)

Despite its many advantages, dissolved air flotation (DAF) technology also has some disadvantages, including:

  • Limited capacity: DAF systems may not be suitable for large-scale wastewater treatment.
  • Sensitivity to temperature: DAF efficiency can be affected by changes in water temperature.
  • Chemical requirements: DAF requires the use of chemicals such as coagulants and flocculants, which can be expensive.
  • Complexity: DAF systems can be complex and require skilled operators.

For high-rate dissolved air flotation (DAF), sludge treatment, and industrial applications, required recycle rates may be several hundred percent of the throughput. Air solubility in water is temperature-dependent, which may also be a factor in selecting a DAF process, since sludges and industrial effluents may be warm, as may seawater used by those countries which desalinate for drinking water treatment.

 

 

FAQs about Dissolved Air Flotation DAF
  • What is a dissolved air flotation (DAF) system?

A Dissolved Air Flotation (DAF) system is a remarkable wastewater treatment process that utilizes the power of air to purify water from various contaminants. It is a highly sophisticated method that involves the separation of suspended solids, oils, and other impurities from water. By introducing air into the water, the DAF system creates countless tiny air bubbles that attach to the impurities and lift them to the water’s surface. The floating particles are then removed by a skimming mechanism, leaving behind crystal-clear water that is safe for discharge or reuse. DAF systems are widely used in industries that produce high volumes of wastewater, including the food and beverage, oil and gas, and pulp and paper industries. They are known for their remarkable efficiency, reliability, and ease of operation, making them a popular choice for many different applications.

  • Why do we use dissolved air flotation (DAF)?

DAF removes pollutants, solids, and oils from wastewater, treats industrial and municipal wastewater, and improves drinking water quality.

  • How efficient is dissolved air flotation oil removal?

Dissolved air flotation is a remarkable solution that achieves exceptional results by removing up to 99% of oil from water.

  • How much does a dissolved air flotation (DAF) system cost?

In the context of wastewater treatment, the cost of a Dissolved Air Flotation (DAF) system is subject to considerable variation, contingent on its capacity and the characterizing features of the wastewater. In this regard, smaller-scale DAF systems may be obtained for as little as 5,00,000 RS, while larger-scale counterparts may require several lakhs of investment.

  • How long does a dissolved air flotation (DAF) unit last?

Dissolved air flotation (DAF) units have the potential to last for several years, provided that they are subject to proper maintenance, regular cleaning, and inspection. In order to maintain the longevity of these systems, it is imperative that they are subject to periodic examinations and cleaning procedures. Timely and efficient maintenance measures can not only extend the life of such units but also ensure that they operate optimally throughout their lifespan. Therefore, it is of utmost significance that these systems are maintained in pristine condition to guarantee optimal functionality and performance.

  • Can Dissolved Air Flotation (DAF) be used for industrial wastewater treatment?

DAF technology is commonly used in various industries for treating industrial wastewater. It effectively removes suspended solids, oil, and grease generated during industrial processes. The process involves injecting air bubbles into wastewater, which attach to the suspended particles and float them to the surface for easy removal. The treated water can then be discharged or reused in industrial processes.

  • Is Dissolved Air Flotation (DAF) suitable for treating sewage?

Dissolved Air Flotation (DAF) units are considered as a potential solution for the treatment of sewage. However, their suitability for large-scale municipal wastewater treatment remains a topic of debate. Nonetheless, DAF can be utilized as a pre-treatment measure to effectively eliminate solids and other contaminants prior to further treatment.

  • Is DAF used to remove BOD from highly polluted waste water?

Dissolved air flotation (DAF) is a highly effective method for removing organic matter and other pollutants from wastewater with high levels of contamination, particularly for the reduction of biochemical oxygen demand (BOD). The DAF process involves the introduction of air bubbles under pressure, which attach to the suspended particles, causing them to float to the surface of the water where they can be easily removed. This method is widely used in various industrial and municipal applications due to its efficiency and reliability. It is important to note that the effectiveness of the DAF process may vary depending on the specific characteristics of the wastewater being treated, and it may require modifications to achieve optimal results.

  • What is the difference between dissolved air flotation and sedimentation?

Dissolved Air Flotation (DAF) is a widely used clarification process in wastewater treatment that capitalizes on the use of micro air bubbles to attach and float the flocculated particles and suspended solids to the water surface for removal. In contrast, sedimentation is a process that removes settled solids from the bottom of a wastewater treatment tank. The DAF process is particularly useful when dealing with high turbidity, algae-rich water, and when dealing with colloidal and oily wastewater. The removal of suspended solids from wastewater is a critical process in the treatment of industrial and municipal wastewater. The DAF process is an effective alternative to traditional sedimentation processes that offer a more efficient and cost-effective means of removing solids from wastewater streams.

  • What is the pressure for dissolved air flotation?

The pressure range for dissolved air flotation varies between 20 to 60 pounds per square inch (psi), contingent on the specific system and application under consideration. It is essential to note that these values are subject to variation, and may differ depending on the unique conditions present.

  • What is the dissolved air flotation (DF) process in short?

The Dissolved Air Flotation (DAF) process entails the introduction of a chemical coagulant into wastewater to facilitate the formation of larger particles, which are subsequently easy to remove. The process involves the injection of air, which creates tiny bubbles in the mixture that attach themselves to the larger particles. The bubbles, in turn, cause the particles to float to the surface, where they are easily skimmed. This process is highly effective in the removal of contaminants from wastewater, making it a popular and sustainable solution in the treatment of industrial wastewater.

  • What is the bubble size in dissolved air flotation (DAF) units?

Dissolved Air Flotation (DAF) generates air bubbles under 4-6 atmospheres pressure, typically ranging in size from 10-100 µm with an average diameter of 40 µm. The pressure difference across the nozzle system affects bubble size the most. Smaller bubbles increase the surface area for impurities to attach to, but if too small, they may not capture impurities effectively.

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